Sr Quality Engineer
Job Description Sr Quality Engineer Audit and evaluate plant processes for conformance to quality and production standards. Assists plant teammates and facilitator in production problems and improve overall quality. Monitors and aids production in reducing waste and defects. Develop teammate training programs and techniques of examination and testing of materials, parts, and assemblies and the evaluation of services. Observes methods and improves existing processes when possible to obtain required quality standards at minimum manufacturing cost. Assists inspection and quality personnel with product quality, deliver problems and concerns. Create and maintain quality and APQP documentation - Process Flow Diagrams, PFMEA's, Control Plans and PPAP packages. Lead problem solving activities. Customer Contact Responsible for continuing advancement of plant's quality status to ensure the plant's quality rating exceeds that required by all customers. Responsible for hosting of customer's representatives when they visit the plant. Participates in product study committees to assure that pre-production design specifications meet quality objectives. Review and make recommendations from a quality standpoint on new products proposed for manufacture, revision to design or processing of existing products. Use of customer websites to report and monitor customer satisfaction data and submit PPAP and corrective action documentation. Responsible for customer complaint management Travel to customer's sites for the purpose of launch reviews, review of product, sorting and containment activities and building customer relationships. Examination and Testing Performs inspection functions, including routine layouts, in assigned areas in accordance with established statistical process control procedures. Interprets design control documents, including GD&T call outs and develops inspection procedures as necessary. Performs examination and testing of parts, materials, services, or processes not specifically covered by written procedures, where conditions could be detrimental to the quality of the product. Writing of inspections, instruction plans, quality alerts, and corrective action plans. Records result of examination and testing performed, and forward that information to responsible management. Maintenance of accurate and orderly inspection records, documentation and drawings. Administration Establish programs, standards and objectives to reduce quality cost and enhance the image of Firestone products. Investigate and evaluate improved inspection methods, new statistical concepts and advance reliability techniques. Support and provide guidance for plant quality control activities. May supervise hourly quality teammates. May supervise containment activities. May be responsible for review and approval supplier PPAP's. Review and analyze trade publication comments of overall Firestone quality levels, including statistical data published by the various customers. Keep leadership team intimately informed on matters concerning product quality. Statistical Analysis Analyze customer requirements and establish written procedures to ensure compliance. Perform, train and assist teammates in SPC, design experiments and other statistical analysis. Reports Writes reports concerning product quality levels or usage of material to Value Stream Manager and Quality Manager. Notification of proper personnel of rejections, for the purpose of disposition and corrective action. Prepare reports on status on projects. Lead corrective action teams in root cause analysis and the development of effective corrective actions. Prepare corrective action reports as necessary in the customer's prescribed format or website. Education Bachelor's degree in Engineering or related field 5 years of quality engineering experience with a Bachelor's degree 3 years with a Master's degree Certified IATF auditor
Salary Range:
$80K -- $100K
Minimum Qualification
Quality AssuranceEstimated Salary: $20 to $28 per hour based on qualifications.
Salary Range:
$80K -- $100K
Minimum Qualification
Quality AssuranceEstimated Salary: $20 to $28 per hour based on qualifications.
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